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Video Cross Hair Generator for Manufacturing

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Relying on human vision can results in some of the non-compliance escaping manual inspections and resulting in final products defect. The better option of guaranteeing the correct alignment is through a video cross hair generator for manufacturing. The Basics Of A Video Cross Hair Generator A Video Cross Hair Generator allows operators to superimpose video cursor image on live video stream to closely monitor the alignment of laser welding or drilling during manufacturing. This eliminates the uncertainty and limitation of the human eye in getting the perfect positioning and size. The superimpose is achieved by feeding the incoming video into the cross hair generator input and connecting the output to an external monitor. Typical units usually support standard video formats like PAL and NTSC. Most video cross hair generator in the market usually supports common types of targeting pattern such as single cross-hair, double cross-hair, circle, single vertical line, and single...

Weld Inspection System

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When you’re in the steel pipes manufacturing industry, you know that the slightest defect in the weld affects negatively yield ratios. With reputations and customer interests down the line, it calls for a reliable weld inspection system that delivers accurate reports on important parameters that lead to anomalies. While the welding process is pretty autonomous today, defects do happen occasionally and can be costly to rectify if left undetected. Weld cracks are probably the most critical of common defects and can lead to structural damage. This is caused by crystallization of the joint at extremely high temperature. Besides that, defects like incomplete fusion, slag inclusion, undercut, mismatch can also affect structural performance. Choosing The Right Weld Inspection System When you’re in a business where accuracy and reliability are the topmost priority, it will be foolish to leave quality to chance. Installing a weld inspection system to complement existing welding ...

Total Cost of Quality in Steel Tube Manufacturing Inspection

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What is your total cost of Quality? I ask this question often and invariably not many get this answer right.  So I thought I would expand on it with this short read.  In a summary statement, the total cost of quality is the cost of control to manufacture + the cost of failure to control.  The cost of failure to control has both an internal cost and an external cost. The internal costs are the cost of failure + the cost to remake the steel tube or pipe.  The external cost is the cost of containment at the client site.  For steel tube  or pipe manufacturing inspection this could mean unhappy clients, hours of reworks and incur unnecessary cost on the final product delivery.  With identification of defects with quality control measures in place, cost of quality is not about increasing the size of your quality control department. Instead, it’s all about keeping the impact of defects on the profitability of your business at a minimal. ...

How Choosing the Right Steel Tube Process Monitoring Solution Could Improve Process Quality

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 With production schedules to meet and clients to please, the steel tube manufacturing industry is more challenging than ever. The demand for thinner and stronger pipes can only mean that there is no room for errors in the production process. Defects that goes undetected can cause huge financial losses and damage in reputation to a company as these steel pipes are often used in oil and gas, construction and industrial water lines. The right steel tube process monitoring solution may be the best answer to ensuring high-quality end products. As with any manufacturing industry, it is inevitable that the quality of the product can be compromised while it is being manufactured. For steel tubes, defects like irregular shape not only can pose safety problems but also results in wastage of raw materials. Welding irregularities are also a concern in the steel tube manufacturing industry. Such defect could cost serious safety risks to the end users. Sometimes the defects result from p...